Automotive PU Foam Production Lines - Foamor Equipment

Automotive Interior Equipment

Automotive Interior PU Foaming Production Lines

Seats, headrests, carpets, dashboards — high-pressure foaming and complete line solutions covering mainstream automotive production capacity

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Why automotive manufacturers choose Foamor

High-Volume Stability

One disc line with 2-3 high-pressure machines produces 800-1500 backs or cushions daily. Multi-station parallel operation, controllable cycle time, mold change within 30 minutes.

Multi-Product Flexibility

Same line supports mixed production of multiple vehicle models. QR code identifies mold types, automatically loads preset parameters without production stoppage.

Complete Ecosystem

Foaming machines, mold frames, mold temperature controllers, circular tracks, control systems — complete sets from us, compatible interfaces, single supplier maintenance.

Core Applications

Our equipment covers these automotive interior components

Seat Backs & Cushions

Soft high-resilience foam for Japanese, German, and domestic brand vehicle support

Headrests

Adjustable density, supports various mold shapes, short mold change time

Carpets & Dashboard Sound Insulation

Large flat components, suitable for both low-pressure and high-pressure machines

Roof Filler Components

Thin foam layers, integrated foaming with sunroof frames

Door Panel Filling

Interior panel back vibration damping fill, high closed cell rate requirement

Steering Wheel Covering

Integral skin process, smooth surface requiring no secondary processing

Automotive polyurethane foam application

Recommended Equipment

Core equipment designed for automotive industry

High-Pressure Foaming Machine

Automotive Seating Series

• Output: 90-400g/s (customizable)

• Mixing head: Self-cleaning high-pressure, maintenance-free

• Metering accuracy: ±0.5%

• Tank capacity: 250L/500L (optional)

• Injection pressure: 5-15MPa

Applications: Seat backs, headrests, large and medium soft components

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Rotary Disc Production Line

Headrest Dedicated Line

• Disc diameter: 4-15m (multiple sizes)

• Stations: 8-16 stations (customizable)

• Heating: Mold temp controller, water heating, uniform heat

• Cycle time: 15-30 sec/piece (product dependent)

Applications: Headrests, cushions, small to medium components

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Ground Rail Circular Line

Seat Cushion Mass Production

• Line length: 17/19/21/23/25m (customizable)

• Tray specs: 600×500mm etc. (customizable)

• Drive: Motor with brake, frequency adjustable

• Mold change: Quick connection, ≤30 min

Applications: Seat cushions, backs, large component mass production

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Customer Case

Haosite — 2,000 Headrests Daily Production

"Haosite is a leading automotive interior parts supplier in East China, supporting multiple mainstream automakers. Their original production line had low efficiency and long mold change times. We customized a disc line + 2 high-pressure foaming machines solution: 12-station disc line with double shift operation, stable daily capacity of 2,000 headrests."

2,000

Units/Day

Min Mold Change

98.5%

Quality Rate

Months ROI

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How the automotive foaming line works

Raw Material Preparation

Polyol and isocyanate stored separately in A/B tanks with constant temperature mixing

Precise Metering

High-pressure piston metering pumps with precise ratio control, ±0.5% accuracy

High-Pressure Mixing

High-pressure impingement mixing, uniform mixing, self-cleaning mixing head maintenance-free

Injection Foaming

Raw materials injected into molds, foam molding inside mold, mold temperature controller controls temperature

Demolding & Delivery

Automatic mold opening/closing, inspection and packaging after demolding

Technical FAQ

Can our production line adapt to multiple vehicle models?

Both disc lines and ground rail lines support multi-SKU mixed production. Each mold corresponds to a product parameter file, automatically retrieved after QR code identification, short mold change time without affecting other station normal operation.

How to control different vehicle seat density requirements?

High-pressure machine metering accuracy ±0.5%, combined with formulation management system, parameters can be preset by vehicle model, one-click recall when switching. Density, resilience, and surface finish can all be adjusted through formulation.

What about equipment noise and environmental protection?

Machine operating noise below 75dB, meets industrial workshop standards. Foaming process can choose cyclopentane system, replacing HCFC-141b, more environmentally friendly, meeting regulatory requirements for export to European and American markets.

How much investment is required for a production line?

Automotive seat complete line solutions range from one high-pressure machine with disc line to complete ground rail line, investment ranges from hundreds of thousands to millions. Specific depends on your capacity target, product type and automation requirements. We can understand your situation first and provide free configuration plans.

How is after-sales response speed?

Domestic 24-hour response, 48-hour engineer on-site. Spare parts warehouse covers major cities, emergency needs can be shipped within 24 hours. For export customers, we have remote diagnostic support.

Need a production assessment?

Tell us your capacity targets, product types, and current conditions. We will provide a free equipment configuration recommendation.

Related Industries

Furniture & Home →

Sofa cushions, mattress foaming equipment processes similar to automotive seats

Industrial Parts →

Elastomer sealing parts complementary to soft foam processes

Footwear & Leather →

Shoe sole foaming processes similar to seat cushion technology

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